Big Deye 5kW Inverter (SUN-5K-SG01/SG03/LP1-EU/AU) Teardown 2025 - Other parts | Part 4

Intro

This page has a lot off high-res photos with some analysis of the modern solar hybrid inverter DEYE SUN-5K-SG01/03/LP1-EU/AU.

⏭️ Because device has a lot of components I'm still updating article with more details. Moreover, article separated on several parts due to a lot of photos:

1️⃣Big Deye 5kW Inverter (SUN-5K-SG01/SG03/LP1-EU/AU) Teardown 2025 — Boards | Part 1
2️⃣Big Deye 5kW Inverter (SUN-5K-SG01/SG03/LP1-EU/AU) Teardown 2025 — Heatsink | Part 2
3️⃣Big Deye 5kW Inverter (SUN-5K-SG01/SG03/LP1-EU/AU) Teardown 2025  — Inductors and transformers | Part 3
4️⃣Big Deye 5kW Inverter (SUN-5K-SG01/SG03/LP1-EU/AU) Teardown 2025 — Other parts | Part 4
5️⃣Big Deye 5kW Inverter (SUN-5K-SG01/SG03/LP1-EU/AU) Teardown 2025 — Housing | Part 5
6️⃣Big Deye 5kW Inverter Teardown 2025 — Quiescent and Standby Current | Part 6

Sources

📦 All photos also available in archive (100MB+) : Teardown_DEYE_Inverter_SUN-5K-SG0103LP1-EUAU_refcircuit.com.zip

NTS TS HEATSINK CABLE

  • Type: NTC Thermistor
  • Rated: 1kOhm
  • Connector: No (Tinned Wires)
  • Size: D=3.3mm L=46mm (Stainless Steel Tube)

Should be connected manually to the grey spring clamp terminal. Can be used for battery temperature measurement. Sensor has isolation to prevent electrical connection beween battery and board.

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PV INPUT CMC CABLE

Used to connect PV-CLC-V1.0 (PV FILTER) board and MAIN-V2.6 (Main board)

  • M4 on the filter board side
  • Faston on the main board side
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CON to REL

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AC LOAD CABLE

  • Connector: M4 Ring
  • Cable: silicone

Used for electrical connection of load from CON to REL board.

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AC CON CABLE

  • Type: AC power connector from GRID/GENERATOR to AC-DC power supply with filter
  • LCR: L=9.3uH; R=67.8mOhm; Q=0.8657
  • LCR: L=9.1uH; R=64.5mOhm; Q=0.8903
  • Connector: 3P-2mm-HY connector
  • Cable: 300mm, protected by black heatshrink

Used for powering of the board from AC.

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NTS TS HEATSINK CABLE

  • Type: NTC Thermistor
  • Rated: 100kOhm
  • Connector: PH 2.5mm RED
  • Cable: 190mm with protection
  • Size: M4

Connected to the main board. Screwed to the main heatsink to measure temperature.

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POWER BUTTON

Used for inverter control for on/off. Looks like it can fully cut-off using control signal of power supply circuits. This is switch button.

  • Blue LED
  • Thread: D=21.6mm
  • Connector: 4P-HY-2mm (white)
  • Cable length: ~70mm (protected by the black heatshrink)
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BAT-FILT

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BAT-FUSE-SENSOR

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BAT-BUSBAR

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FAN

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WIFI RS232 MODULE

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RJ45 CAT5

Could be used to connect hybrid inverter and BMS or several inverters together.
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PV SWITCH

Used for full connection/disconnection of two PV (solar) inputs

  • BENY BYSS 1-18/T DC Isolator
  • 800V-25A/1000V-18A/1200V-15A
  • BW028389 20240727
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PV SWITCH

Connected between PV inputs of the front panel and PV high-voltage switch

  • LCR: L=72.4uH; R=8.2mOhm; Q=55.435
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CT AC LOAD

Used for monitor AC load, which could be used in inverter working configuration.

  • CTSA016 100A/50mA
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