Big Deye 5kW Inverter (SUN-5K-SG01/SG03/LP1-EU/AU) Teardown 2025 - Inductors, Transformers | Part 3

Intro

This page has a lot off high-res photos with some analysis of the modern solar hybrid inverter DEYE SUN-5K-SG01/03/LP1-EU/AU.

⏭️ Because device has a lot of components I'm still updating article with more details. Moreover, article separated on several parts due to a lot of photos:

1️⃣Big Deye 5kW Inverter (SUN-5K-SG01/SG03/LP1-EU/AU) Teardown 2025 — Boards | Part 1
2️⃣Big Deye 5kW Inverter (SUN-5K-SG01/SG03/LP1-EU/AU) Teardown 2025 — Heatsink | Part 2
3️⃣Big Deye 5kW Inverter (SUN-5K-SG01/SG03/LP1-EU/AU) Teardown 2025  — Inductors and transformers | Part 3
4️⃣Big Deye 5kW Inverter (SUN-5K-SG01/SG03/LP1-EU/AU) Teardown 2025 — Other parts | Part 4
5️⃣Big Deye 5kW Inverter (SUN-5K-SG01/SG03/LP1-EU/AU) Teardown 2025 — Housing | Part 5
6️⃣Big Deye 5kW Inverter Teardown 2025 — Quiescent and Standby Current | Part 6

Sources

📦 All photos also available in archive (100MB+) : Teardown_DEYE_Inverter_SUN-5K-SG0103LP1-EUAU_refcircuit.com.zip

T-V1.1 (2023-2-1)

Measured Parameters

InductorL@1kHzRWQAOverall DimensionsNotes
1 LV466.243.7mOhm

2 wings

3*30 in parallel

LV: 2.8mm

Wire: 0.3mm*30

66.984---
1 HV10.33mH1.025Ohm

13 wings

1*100

HV: 1.6mm

Wire: 0.1mm or smaller*100

63.288--Litz wire
2 LV505.5uH41.5mOhm

2 wings

3*30 in parallel

76.553---
2 HV11.23mH1.507Ohm

13 wings

1*100

75.35--Litz wire

Actual Measurements

InductorAuto Mode
2 LVImageImage
2 HVImageImage

Photos

  • Thickness: 2mm
  • Size: 140mm x 61mm x 77.2mm
  • Soldered nuts: M4
  • Additionally: NTC TS for temperature measurement
  • Bottom marking: 3001102000077 BR 2432
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PV BOOST INDUCTOR

Measured Parameters

InductorL@1kHzRWQAOverall DimensionsNotes
L1844.4uH39.4mOhm-134.56---
L2806.3uH37.7mOhm-134.56---

Actual Measurements

InductorAuto Mode
L1Image
L2Image

Photos

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PV DCDC INDUCTOR

Measured Parameters

InductorL@1kHzRWQAOverall DimensionsNotes
L3596.7uH23.7mOhm-157.88---
L4587.4uH24.7mOhm-149.52---

Actual Measurements

InductorAuto Mode
L3Image
L4Image

Photos

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PV CMC TRANSFORMER

This filter connected between HV side of transformer and H-bridge. It's rated for 20A (based on 14AWG wires), which is corresponds to the PV current input range.

Measured Parameters

InductorL@1kHzRWQAOverall DimensionsNotes
TA1.069mH380.4mOhm217.63312AWG 3512 SILICONE--
TB1.049mH389.7mOhm217.24012AWG 3512 SILICONE--

Actual Measurements

InductorAuto Mode
TAImage
TBImage

Photos

  • Toroid: 20x30x15mm
  • Ring: M4
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T644020 CORE

User should use this if need.

  • Material: amorphous nanocrystalline
  • Label: ES5618 64*40*20 M240725
  • Note: shell has bigger sizes than actual core

Measured Parameters

InductorAL@1kHzRWQAOverall DimensionsNotes
141.7uH-1---

Actual Measurements

InductorAuto Mode
AL=141.7uH1 1V@1kHzImage
AL=132.5uH 1V@10kHzImage

Photos

  • T634020
  • OD=48mm
  • ID=36.7mm
  • HT=24.3mm
  • m=215g
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Table

I found it on Ali:

  • m=213g
  • P=2-5kW
  • Core: 64x40x20mm
  • Shell: 66x37x23mm
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Disassembly

Tip: use saw tool to cut plastic.

Core made from thin foil of amorphous nanocrystalline metal fusion.

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PV CMC CORE ES5196

User should use this if need.

  • Material: -
  • Label: ES5884
  • Note: shell has bigger sizes than actual core

Measured Parameters

InductorAL@1kHzRWQAOverall DimensionsNotes
80.2uH-1---

Actual Measurements

InductorAuto Mode
AL=uH1 1V@1kHzImage 
AL=uH 1V@10kHz Image

Photos

  • CORE: 33x23x15mm
  • OD=35.8mm
  • ID=20.8mm
  • HT=17.3mm
  • m=40g
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SMALL CORE ES5196

User should use this if need.

  • Material: -
  • Label: ES5196
  • Note: shell has bigger sizes than actual core

Measured Parameters

InductorAL@1kHzRWQAOverall DimensionsNotes
58.4-1---

Actual Measurements

InductorAuto Mode
AL=58.4uH1 1V@1kHzImage 
AL=51.6uH 1V@10kHzImage 

Photos

  • CORE: 20x12.5x8mm
  • OD=21.8mm
  • ID=10.8mm
  • HT=9.8mm
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GREEN CORE

User should use this if need.

  • Material: -
  • Label: -
  • Note: shell has bigger sizes than actual core

Measured Parameters

InductorAL@1kHzRWQAOverall DimensionsNotes
2.9-1---

Actual Measurements

InductorAuto Mode
AL=2.9uH1 1V@1kHzImage 
AL=2.3uH 1V@10kHzImage 

Photos

  • OD=32.3mm
  • ID=18.3mm
  • HT=31.2mm
  • m=70g
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