πŸ§ͺ EXPERIMENT: Power Bank Efficacy vs Output Current

Intro

Most modern smartphones support fast charging using high current (2A, 3A, 4A+) and/or high voltage (9V/12V+) to increase total charging power.

Small power banks use several cells in parallel, so it's 1S and typical rated voltage is 3.7V while maximum 4.2V.

Energy conversion efficacy depends on output power (voltage and current). Let's test power bank at different current/voltage to understand the difference between total delivered energy and output current.

Aliexpress

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DIY Power Bank 4 x 21700 Battery Box Case Kit QC3.0 PD Fast Charging USB Charger with Display for Smartphone

$7.67 β€” Color: PD Black 22.5W

Power Bank

It's cheap power bank case with my 21700 rechargeable batteries.

SW6208S Specs

  • Port: AABCL
  • VIN: 4.5-13.5V
  • VIN: 16V
  • Battery Cell: 1S
  • Ichg.MAX=5A
  • Pout.MAX=22.5W
  • VOUT=4.5-12V
  • Iout.MAX=5A
  • MOS: Internal
  • Fsw.MAX=300-600kHz
  • I2C: Yes
  • Protocols: PD/PPS/QC/AFC/SCP/PE/SFCP
  • NTC: Yes
  • Display mode: 3-5 LED/1888
  • Package: QFN-50_5x5mm

Teardown

The plastic housing has scuffs and scratches (after outdoor use and in the dirt):

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Top cover screwed by 4 screws. It's possible to install up to four 21700 cells::

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Internal PCB:

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Work Progress

Test Results

CC=1A U=5V

Experiment β„–1 (20260413)2 (20260421)3 (20250422)
Energy45.0384 Wh43.1319 Wh45.1159 Wh

CC=2A U=5V

Experiment β„–1 (20260415)2 (20260416)3 (20260417)
Energy39.8210 Wh39.5352 Wh39.3290 Wh

CC=3A U=5V

Experiment β„–1 (20260409)2 (20260419)3 (20260420)
Energy32.3358 Wh33.4163 Wh31.3009 Wh

CC=1.5A U=12V

Experiment β„–1 (20260423)2 (20260424)3 (20260424)
Energy35.0408 Wh33.9297 Wh32.7107 Wh

CC=2.5A U=9V

Experiment β„–1 (20260426)2 (20260427)3 (20260428)
Energy32.5848 Wh31.8828 Wh32.6879 Wh

AnalysisΒ Results

I’ll average each set to make trends clearer:

Output PowerAverage Delivered EnergyLoss vs 5W
5V / 1A (5W)~44.43 Whbaseline
5V / 2A (10W)~39.56 Wh-11%
5V / 2A (10W)~39.56 Wh-27%
12V / 1.5A (18W)~33.89 Wh-24%
9V / 2.5A (22.5W)~32.38 Wh-27%

Plot

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Conclusions

🟒

Experiments confirmed dependency of total delivered energy and output current.

Higher current -> less delivered energy. That means is some cases it make sense to disable fast charging to increase conversion efficacy and as a result delivered energy.

🟑For 2S/4S+ power banks results might be different.
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