🛠 TEARDOWN: Brushless Motor Controller TJMM9-AB-YTC2-CK 60V of the Chinese Electrical Bike (Ebike)

Introduction

This motor controller installed in the Chinese moped-style electrical 🚲 bike (ebike) with 500W motor. It's works correctly, but I decided to take a look how it looks inside:

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  • Model: TJMM9-AB-YTC2-CK 
  • Voltage: 60V
  • Low Voltage Protect: 52.5V ±0.5V
  • Current Limit: 25±1A
  • Date: 2024.05
  • Manufacturer: JIANGSU XIECHANG ELECTRONIC TECHNILOGY CO., LTD
  • Transistors: 9PCS (UPD 2025/05/31: I believe some of them is serve to electrically stop motor when press brakes or in case of alarm)
  • Chassis connection: connected to GROUND

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Image🛠 TEARDOWN: Brushless Motor Controller  48V  of the Chinese Electrical Bike (Ebike)

Housing

It's aluminum case that used also as heatsink for power MOSFET's.

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To disassble it you need triangle screwdriver bit:

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Controller has white rubber gasket for waterproof:

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Internals

Transistors (MOSFET's) not connected directly to the metal housing:

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So their drains isolated with kapton gasket but have some thermo paste for batter cooling:

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MOSFETs with EL4N60F marking (9PCS, 3 on each phase):

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Looks like this controller use transistor driver based on discrete components (no special IC):

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Chinese MCU CXKJ363 MNW9LK 2348:

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Common ground connected to the aluminum case (be carefully with positive wires):

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All connectors are also waterproof with rubber gasket, which is really good:

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It's 2-layer board yellow-mask board with components only on one side:

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Pinout of the connectors marked on the silkscreen, which is good:

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High current connections reinforced by the open mask and thermo paste

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Common ground have special copper buses (rails), that connect different points of the board:

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If you want to find out more ways of making PCB suitable for carry high electrical current see the article:

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🧱 SMT Metal Copper Sheets (blocks/jumpers) for High Current PCB

Conclusions

🟢
  • Good waterproof (case cap has rubber gasket and all connectors are waterproof)
  • Pinout of the connectors marked on the silkscreen layer
  • Mask color is yellow, so it's good to see copper clearly
🔴
  • Capacitors are rated for 80V, but system has voltage 60-68.6V in full-charge state
  • Hard to disassemble without rare triangle screwdriver
  • No pinout on the case (expect power and motor's phase wires)
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Marcos Silva de Melo 6 months ago #

Bom dia eu já havia desmontado, e estou com dificuldade de encontrar as especificações das pinagem, gostei muito vê o que você fez, me ajudou ainda mais no entendimento desse controlador 

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